‘Mass customisation’: Original 3D printing tech brings extra flexibility to different meat and seafood production

3D printing has been described because the ‘tech of the future’. For Revo Foods, it is very worthy the tech of the most new.

Revo produces mycoprotein meat and fish imaginable choices​ by 3D printing skills. Notably, it these days produced and launched the ‘world’s first’ 3D-printed smoked salmon fillet​ last year.

Now, the firm has announced a new printer, the ‘Food Fabricator X2’, which is in a position to customise shapes, constructions and textures, and has a multi-nozzle machine that will perhaps print extra than one products straight away.

Revo is furthermore planning to upscale production with the money it hopes to elevate from a deliberate free up of digital shares to the final public.

Continuous production

Revo’s new skills permits staunch meat analogue production which, the firm says, is the main time mass production of such products has been imaginable with 3D printing.

The firm’s printer is “an absolutely new production equipment to enable the structuring of complex, heterogeneous food items with 3D technologies. 3D Food Printing existed for a whereas, but we developed (and patented) some main substances which now enable us to bring this skills to the industrial scale,” Revo Foods’ CEO Robin Simsa told FoodNavigator.

The firm’s new extrusion print-head compose, as an illustration, permits a staunch roam of offers for the main time. Earlier than this, a extra labour-intensive batch route of changed into once the teach of the day. “With this resolution it is imaginable to work with tall field cloth volumes without handbook labour enter. Clearly, this has a tall raise out on the price.”


Image Offer: Revo Foods

Secondly, the multi-nozzle print head compose can invent many products on the identical time. “While dosing programs with extra than one nozzles possess already been in bellow within the food industrial for decades, here is the main time that this variety is being integrated in a 3D food printing setup.”

In the end, a modular streak and play machine connects the production machines. “This variety, we can enable a modular scale-up of the production to occur, and digitally retain watch over the total production by manner of different product kinds and designs. No extra hardware changes are critical between different product kinds, which is one other tall profit.”

3D printing is terribly suited to ‘structured’  and ‘complex’ products reminiscent of complete slash wait on filets and steaks, Simsa told us, as towards ‘non-structured’ products reminiscent of burgers and chicken nuggets. “3D Food Printing is truly the managed mixture of two different food substances into new constructions. Assorted technologies (e.g. extrusion) are uncontrolled, therefore greater suited to non-structured products.

“In phrases of complex items, 3D Food Printing is the main skills that surely permits the integration of a plump fragment into the plant-protein fibre matrix, which is the main for these products to prevail in new sensory ranges. In summary, every technologies can even be aged for different product functions, and 3D printing is extra real for excessive-price, fully structured meat imaginable choices.”

Customising meat and seafood

While most successfully-known for its seafood imaginable choices, Revo Foods furthermore produces meat imaginable choices. Simsa sees alternatives in every. Particularly, that 3D printing will invent products extra customisable and extra a variety of.

“There is a tall interest from mountainous food producers for “mass customisation”, which manner the skill to invent tiny batches of particular person products for particular person customer teams, without necessarily main to greater production prices.

“Correct now, here is now not seemingly, due to the all food equipment is built for massive scale of identical products, but we predict about that with new technologies reminiscent of 3D food printing and the thrilling new products that can even be created bear this, there is a new inventive impulse for food product developers and the food industrial as a complete on the vogue. Why now not introduce some loopy new shapes and constructions or mixture of different substances that possess been before easiest imaginable in Michelin-neatly-known person eating places, but now not as a person upright in supermarkets? We have confidence that is a out of the ordinary future to work towards.”

The main benefits of the tech, believes Simsa, are: its flexibility, as it will fabricate many a variety of kinds of products with a single machine; its controllability, being in a plot to retain watch over the distribution of offers within a product; and creativity, no theoretical limits on the form of product that can even be produced.


Image Offer: Revo Foods

Revo’s products are, in space of being plant-essentially essentially based, mycoprotein-essentially essentially based in its attach. In step with Simsa, here is all the vogue down to a pair factors: health, style, and person knowledge.

“Mycoprotein has a complete amino acid profile and a surely clean style. Additionally, buyers be taught about the benefits of fungi and mycoprotein, and to this level we had an remarkable person reception essentially essentially based on this substances, and heaps americans shopping the product namely for this motive. Additionally, we might perchance perhaps dwell Nutri-Receive “A” in our products thanks to utilizing this ingredient,” he told us.

Investment, upscaling and diversification

After the free up of its first product, ‘THE FILET – Inspired by Salmon’, in September last year, Revo is rising in self belief, and has announced plans to introduce digital shares to be bought by the final public.

“We’re in fact constructing all the pieces for our subsequent step in upscaling: A production plant with a variety of hundreds output, which we can realize till summer 2024 in Vienna, and open entering food retail on a wide stage,” Simsa told FoodNavigator.

The firm is furthermore planning on expanding from valid easy meat and seafood complete cuts to other products as successfully. “While we possess been exclusively centered on utilizing our skills for meat imaginable choices to delivery with, we possess been contacted by extra than one firms over the past years which might perchance perhaps be fervent on utilizing this skills for other product kinds (e.g. snacks, pasta or stuffed meals with loopy shapes or forms or personalized products). We have confidence there is a mountainous price in enlarging our technological focal level and offering our production skills to other food producers as successfully, starting up from the close of 2024.

“This variety, we will make certain a new inventive impulse for the different meat industrial, but furthermore for the wider food industrial itself, enlarging our bellow-case furthermore as a skills provider. Our neutral is to change into the chief in 3D manufacturing equipment for the food industrial, which might perchance perhaps be a particular section industrial for the time being, but one that is roam to change into very well-known because the potentialities of this skills change into accessible to extra producers.”

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